fix(telegram): address copilot feedback, filter empty chunks and add word-boundary regression test

pkg/channels/telegram/telegram.go

@@ -236,6 +236,7 @@ func (c *TelegramChannel) Send(ctx context.Context, msg bus.OutboundMessage) err
 				splitIdx = smallerLen
 			}
 
+			// Ensure we split at a valid index to guarantee forward progress.
 			if splitIdx <= 0 {
 				splitIdx = 1
 			}
@@ -243,19 +244,31 @@ func (c *TelegramChannel) Send(ctx context.Context, msg bus.OutboundMessage) err
 			// Attempt to split using the determined index, ensuring code block integrity is maintained.
 			subChunks := channels.SplitMessage(chunk, splitIdx)
 
-			// Force a manual split if the message remains monolithic after the attempt.
+			// Safety fallback: If SplitMessage failed to shorten the chunk, force a manual split.
 			if len(subChunks) == 1 && subChunks[0] == chunk {
 				part1 := string(runeChunk[:splitIdx])
+				subChunks = []string{part1}
+
 				nextStart := splitIdx
 				if foundBreak && nextStart < len(runeChunk) {
 					nextStart++
 				}
+				if nextStart < len(runeChunk) {
 					part2 := string(runeChunk[nextStart:])
-				subChunks = []string{part1, part2}
+					subChunks = append(subChunks, part2)
+				}
+			}
+
+			// Filter out empty chunks to avoid sending empty messages to Telegram.
+			nonEmpty := make([]string, 0, len(subChunks))
+			for _, s := range subChunks {
+				if s != "" {
+					nonEmpty = append(nonEmpty, s)
+				}
 			}
 
 			// Push sub-chunks back to the front of the queue
-			queue = append(subChunks, queue...)
+			queue = append(nonEmpty, queue...)
 			continue
 		}
 

pkg/channels/telegram/telegram_test.go

@@ -39,7 +39,11 @@ func (s *stubCaller) Call(ctx context.Context, url string, data *ta.RequestData)
 type stubConstructor struct{}
 
 func (s *stubConstructor) JSONRequest(parameters any) (*ta.RequestData, error) {
-	return &ta.RequestData{}, nil
+	b, _ := json.Marshal(parameters)
+	return &ta.RequestData{
+		ContentType: "application/json",
+		BodyRaw:     b,
+	}, nil
 }
 
 func (s *stubConstructor) MultipartRequest(
@@ -235,6 +239,49 @@ func TestSend_MarkdownShortButHTMLLong_MultipleCalls(t *testing.T) {
 	)
 }
 
+func TestSend_HTMLOverflow_WordBoundary(t *testing.T) {
+	caller := &stubCaller{
+		callFn: func(ctx context.Context, url string, data *ta.RequestData) (*ta.Response, error) {
+			return successResponse(t), nil
+		},
+	}
+	ch := newTestChannel(t, caller)
+
+	// We want to force a split near index ~2600.
+	// Prefix of 430 bold units (6 chars each) = 2580 chars.
+	// Expansion per unit is 3 chars. 2580 + 430*3 = 3870.
+	prefix := strings.Repeat("**a** ", 430) 
+	targetWord := "TARGETWORDTHATSTAYSTOGETHER"
+	suffix := strings.Repeat(" **b**", 250)
+	content := prefix + targetWord + suffix
+
+	err := ch.Send(context.Background(), bus.OutboundMessage{
+		ChatID:  "123456",
+		Content: content,
+	})
+
+	assert.NoError(t, err)
+
+	foundFullWord := false
+	for i, call := range caller.calls {
+		var params map[string]interface{}
+		_ = json.Unmarshal(call.Data.BodyRaw, &params)
+		text, _ := params["text"].(string)
+		
+		// The word might be wrapped in tags if we were unlucky, 
+		// but since it's plain text in our 'content', it should stay plain.
+		hasWord := strings.Contains(text, targetWord)
+		t.Logf("Chunk %d length: %d, contains target word: %v", i, len(text), hasWord)
+
+		if hasWord {
+			foundFullWord = true
+			break
+		}
+	}
+
+	assert.True(t, foundFullWord, "The target word should not be split between chunks")
+}
+
 func TestSend_NotRunning(t *testing.T) {
 	caller := &stubCaller{
 		callFn: func(ctx context.Context, url string, data *ta.RequestData) (*ta.Response, error) {